Gas Turbine Main Engine Components: Compressor, Combustor, Turbine, and Exhaust
The core components of a gas turbine engine are designed to process air through the Brayton cycle: Intake, Compression, Combustion, Expansion (Turbine), and Exhaust.
Compressor Section
The compressor increases the pressure of the air mass flow to supply the combustion chamber.
- Types:
- Centrifugal: Accelerates air radially. Robust, simpler, max pressure ratio ~4.5:1 per stage.
- Axial: Air flows parallel to the axis. Made of alternating rows of Rotors and Stators.
- Rotor: Spins reduces volume, adds kinetic energy (Velocity increases, Pressure increases).
- Stator: Stationary vanes. Converges kinetic energy into pressure energy (Velocity decreases, Pressure increases). Also straightens airflow.
- Overall Effect: Through the compressor, Pressure and Temperature increase, while Axial Velocity decreases.
- Compressor Stall/Surge: Can occur if airflow is disrupted (e.g., mismatched RPM and airflow).
- Symptoms: High EGT, Vibration, loss of thrust, "banging" noise (surge).
- Prevention:
- Variable Inlet Guide Vanes (VIGVs): Before the 1st stage, adjust air angle.
- Variable Stator Vanes (VSVs): Between stages.
- Bleed Valves: Release pressure to prevent backflow.
Diffuser
Located between the compressor exit and the combustion chamber.
- Function: A divergent duct that decreases air velocity and increases static pressure.
- Purpose: Slows air to a speed compatible with flame propagation speeds, ensuring the flame burns continuously and isn't extinguished.
Combustion Chamber
Mixes compressed air with fuel and burns it.
- Process: Constant pressure combustion.
- Fuel Nozzles: Atomize fuel into a spray with axial and tangential velocity components.
- Drain Valves: Located at the bottom to remove unburnt fuel after a failed start (wet start).
Turbine Section
Extracts energy from hot gases to drive the compressor and accessories.
- Types:
- Impulse Turbine:
- Nozzle Guide Vanes (NGV): Convergent duct -> Velocity Increases, Pressure Decreases.
- Rotor Blades: Bucket shape -> Velocity Decreases, Pressure Constant.
- Reaction Turbine:
- NGV: Directs air (Pressure constant).
- Rotor Blades: Convergent shape -> Velocity Increases, Pressure Decreases (creating reaction force).
- Impulse Turbine:
- Limitations: The turbine is the most stressed component (Heat + Centrifugal force).
- Creep: Blades stretch over time due to stress/heat. Limits engine life and max temperature (TGT/EGT).
- Active Clearance Control: Cools the casing to maintain optimal tip clearance.
Exhaust Section
Directs gases out of the engine to produce thrust.
- Jet Pipe: Conducts gas.
- Exhaust Cone: Smooths flow leaving the turbine.
- Propelling Nozzle: Usually convergent.
- Function: Increases exhaust gas velocity and decreases pressure to maximize momentum and thrust.
Foreign Object Damage (FOD)
Ingestion of debris.
- Indications: High Vibration, High EGT, fluctuating RPM or parameters.